Adsorbed Tetanus Vaccine

General Notices

(Tetanus Vaccine (Adsorbed), Ph. Eur. monograph 0452)

The label may state ‘Tet’.

When Tetanus Vaccine is prescribed or demanded and the form is not stated, Adsorbed Tetanus Vaccine may be dispensed or supplied.

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DEFINITION

Tetanus vaccine (adsorbed) is a preparation of tetanus formol toxoid with a mineral adsorbent. The formol toxoid is prepared from the toxin produced by the growth of Clostridium tetani.

PRODUCTION

GENERAL PROVISIONS

Specific toxicity

The production method is validated to demonstrate that the product, if tested, would comply with the following test: inject subcutaneously 5 times the single human dose stated on the label into each of 5 healthy guinea-pigs, each weighing 250-350 g, that have not previously been treated with any material that will interfere with the test. If within 21 days of the injection any of the animals shows signs of or dies from tetanus, the vaccine does not comply with the test. If more than 1 animal dies from non-specific causes, repeat the test once; if more than 1 animal dies in the second test, the vaccine does not comply with the test.

BULK PURIFIED TOXOID

For the production of tetanus toxin, from which toxoid is prepared, seed cultures are managed in a defined seed-lot system in which toxinogenicity is conserved and, where necessary, restored by deliberate reselection. A highly toxinogenic strain of Clostridium tetani with known origin and history is grown in a suitable liquid medium. At the end of cultivation, the purity of each culture is tested and contaminated cultures are discarded. Toxin-containing culture medium is collected aseptically. The toxin content (Lf per millilitre) is checked (2.7.27) to monitor consistency of production. Single harvests may be pooled to prepare the bulk purified toxoid. The toxin is purified to remove components likely to cause adverse reactions in humans. The purified toxin is detoxified with formaldehyde by a method that avoids destruction of the immunogenic potency of the toxoid and reversion of toxoid to toxin, particularly on exposure to heat. Alternatively, purification may be carried out after detoxification.

Only bulk purified toxoid that complies with the following requirements may be used in the preparation of the final bulk vaccine.

Sterility (2.6.1)

Carry out the test for sterility using 10 mL for each medium.

Absence of toxin and irreversibility of toxoid

Using the same buffer solution as for the final vaccine, without adsorbent, prepare a solution of bulk purified toxoid at the same concentration as in the final vaccine. Divide the dilution into 2 equal parts. Keep one of them at 5 ± 3 °C and the other at 37 °C for 6 weeks. Test both dilutions as described below. Use 15 guinea-pigs, each weighing 250-350 g and that have not previously been treated with any material that will interfere with the test. Inject subcutaneously into each of 5 guinea-pigs 5 mL of the dilution incubated at 5 ± 3 °C. Inject subcutaneously into each of 5 other guinea-pigs 5 mL of the dilution incubated at 37 °C. Inject subcutaneously into each of 5 guinea-pigs at least 500 Lf of the non-incubated bulk purified toxoid in a volume of 1 mL. The bulk purified toxoid complies with the test if during the 21 days following the injection no animal shows signs of or dies from tetanus. If more than 1 animal dies from non-specific causes, repeat the test; if more than 1 animal dies in the second test, the toxoid does not comply with the test.

Antigenic purity (2.7.27)

Not less than 1000 Lf per milligram of protein nitrogen.

FINAL BULK VACCINE

The final bulk vaccine is prepared by adsorption of a suitable quantity of bulk purified toxoid onto a mineral carrier such as hydrated aluminium phosphate or aluminium hydroxide; the resulting mixture is approximately isotonic with blood. Suitable antimicrobial preservatives may be added. Certain antimicrobial preservatives, particularly those of the phenolic type, adversely affect the antigenic activity and must not be used.

Only final bulk vaccine that complies with the following requirements may be used in the preparation of the final lot.

Antimicrobial preservative

Where applicable, determine the amount of antimicrobial preservative by a suitable chemical method. The amount is not less than 85 per cent and not greater than 115 per cent of the intended amount.

Sterility (2.6.1)

Carry out the test for sterility using 10 mL for each medium.

FINAL LOT

The final bulk vaccine is distributed aseptically into sterile, tamper-proof containers. The containers are closed so as to prevent contamination.

Only a final lot that is satisfactory with respect to each of the requirements given below under Identification, Tests and Assay may be released for use. Provided the test for antimicrobial preservative and the assay have been carried out with satisfactory results on the final bulk vaccine, they may be omitted on the final lot.

Provided the free formaldehyde content has been determined on the bulk purified toxoid or on the final bulk and it has been shown that the content in the final lot will not exceed 0.2 g/L, the test for free formaldehyde may be omitted on the final lot.

IDENTIFICATION

Tetanus toxoid is identified by a suitable immunochemical method (2.7.1). The following method, applicable to certain vaccines, is given as an example. Dissolve in the vaccine to be examined sufficient sodium citrate R to give a 100 g/L solution. Maintain at 37 °C for about 16 h and centrifuge until a clear supernatant is obtained. The clear supernatant reacts with a suitable tetanus antitoxin, giving a precipitate.

TESTS

Aluminium (2.5.13)

Maximum 1.25 mg per single human dose, if aluminium hydroxide or hydrated aluminium phosphate is used as the adsorbent.

Free formaldehyde (2.4.18)

Maximum 0.2 g/L.

Antimicrobial preservative

Where applicable, determine the amount of antimicrobial preservative by a suitable chemical method. The content is not less than the minimum amount shown to be effective and is not greater than 115 per cent of the quantity stated on the label.

Sterility (2.6.1)

The vaccine complies with the test for sterility.

ASSAY

Carry out one of the prescribed methods for the assay of tetanus vaccine (adsorbed) (2.7.8).

The lower confidence limit (P = 0.95) of the estimated potency is not less than 40 IU per single human dose.

LABELLING

The label states:
— the minimum number of International Units per single human dose,
— the name and the amount of the adsorbent,
— that the vaccine must be shaken before use,
— that the vaccine is not to be frozen.

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